If you dont want to have to swap them later, then put in the np205. Separate the transfer case by removing the eleven bolts. It used an internal, open differential for fourwheeldrive mode and high range and featured a fully locked mode in fourwheeldrive, low range. Indiana nonprofit organization unrelated business income tax return. Replacement transfer case half, rear shell of transfer case, oil seepage, fix fluid seep flaw, preventative maintenance to stop, 263xhd rear housing, rear case half, tcexhd, tcehd, custom made shell, permanent oil leak fix, transfer case leaks. Jeep fullsize cherokees from 1980 to 1983 and jeep jtrucks from 1980 to approximately 1986 utilized the np208 transfer case. Position the seal in the bore and drive it into place by carefully tapping around it with a hammer. Another good reference is floating around on the internet for free.
There are some needle bearings pressed into the case. Drain all oil from np203 into a container and discardrecycle where safe. Adobe acrobat reader dc lets you view, sign, comment on, and share pdf documents. The np205 gear driven transfer case is considered by many to be the king of bulletproof. Because there are a few chain options for the np242, we recommend it be purchased below for the most complete rebuild possible. Jeep technical info engines transmissions transfercases axles engine swaps. Free tools to repair corrupted jpeg photos and images. These are topquality 4speed transmission parts, including manual transmission rebuild kits for 19651993 fseries ford pickups and fullsize broncos.
If you decide to replace your np 208 transfer case with a remanufactured unit with a 12 month unlimited. Np208 rebuild pdf bronco forum full size ford bronco forum. Buy an actual gm service manual, some of those in the link are not gm service. Allstate gear is a great source for all your new process transfer case parts requirements. If you have a ford, jeep or international with a t18 transmission, we have the borgwarner t18 parts for your repair, rebuild or overhaul. The transfer case increases the ratio of engine revolutions opposed to tire revolutions.
While i was at it, i also did both ujoints in the driveshaft. Np208 front output flange 32 spline chevy gmc ebay. Motive gear also supplies rebuild kits, transmission. Mar 01, 2015 in part 4, i remove the bearingsseals from the front input shaft and front output shaft. Np208 input shaft 23 spline dodge, 15786 np208 input shaft 23 spline dodge, 15786 1. I am sure any decent auto parts store could get you one. Mar 18, 2012 the np205 is generally regarded as the best factory transfer case available for lightduty trucks. The ocr text is visible along with the page image in the same space. If anyone has a digital copy the 208 rebuild manual, please post up a link or send me an email at. Adobe reader is the tool for opening and using adobe pdfs that are created in adobe acrobat. Np205 new process transfer case diagrams and information. This do it yourself video walks you through the process of disassembly using the. Any tips you could shoot me would be greatly appreciated also. Muddinmanny, jul 10, 2008 muddinmanny, jul 10, 2008.
Transfer case repair parts online np208 input shafts. If its a weekend only toy then i would worry more about the transfercase if its a daily driver with more trail action then mud bog action the 700r np208 combo should be fine. Removing a np208 transfer case and 700r4 trans on a chevy 1500 4x4 duration. Quality professional transfer case rebuild parts guaranteed. Np208 transfer case help blazer forum chevy blazer forums. Jeep central from jeep history to tech specs and projects.
This can be done without a press, and with basic tools. The highrange ratio for the np208 is direct, 1to1, and its lowrange reduction ratio is 2. An ongoing budgeted rebuild build up of a rock crawling machine. Mar 01, 2015 removing a np208 transfer case and 700r4 trans on a chevy 1500 4x4 duration. The np205 transfer case is a heavy duty gear driven transfer case in a cast iron case. Np242 replacement parts 8407 grand cherokeezj quadratec. However, you cannot load multiple jpeg files at once. Mar 05, 2015 1986 chevy k10 gear vendors overdrive installation m 465 np208 part 1 duration. This kit includes the front input roller ball bearing, caged needle bearings, 3 flat torrington needle bearings and a complete small parts kit which includes thrust washers, fork inserts, torrington needle bearing races, seals, orings and an adapter gasket. Sep 30, 2012 the transmission output shaft will need to match the np208 input and have the correct tcase to transmission adapter. Finally finishing up my transfer case rebuild on my np236. Powerful tool to recover corrupt acrobat pdf files. Archive yet another tcase debate gm np208 general fsj tech. Driveline 10501410 series flange can be used with cv or noncv, is not supplied with studs and can be used on any 32 spline output shaft front or rear transfer case by.
Not as heavy as the cast iron 205 in my one ton, but still heavy. Introduction is bench chart contains diagnosis and isassemblyreassembly procedures you can use when servicing a model np 208. In part 2, i show how to remove the blind bearing in the rear transfer case cover. This shows the ord heavy duty poly transfer case transmission mount. As you will see, if this is a quality bearing, youll. Before attempting to repair a suspected transfer case. The np208 case is similar to the np203 and 205 cases, sharing a number of applications between. With acrobat reader dc, you can do even more than open and view pdf files. Repair manual for np208 transfer case table of contents. Take a moment to drop by the store and shop our products. I came across the np208 rebuild pdf a few days ago. Army cucv 1 14 ton 4x4 trucks behind a diesel and th400 transmission.
Here is a documented tear down and rebuild of this unit. Click here for a pdf file with exploded views and part numbers of various. You need a puller that goes down through them, when its turned it has little tabs that slide under the bearing. Looks like monday is when ill be doing the rebuild seeing as i have an 18 hour gap to sleep and work on it. We provide detailed transmission and transfer case assembly diagrams for both manual transmissions and transfer cases. This is an aluminum case chain driven parttime unit used in many domestic trucks in the 80s. Np208 main shaft transfer case 32 spline rear output shaft gmc chevy 208 slip. Np208 transfer case bearing rebuild kit ford dodge gm jeep. Np208 trans case rebuild chevy message forum restoration. This is done by removing the 6 bolts that hold the tail. It is perfect for repairing damaged or corrupted jpeg files, which can scan corrupted jpeg files and fix an impressive number of errors. The rubicon isnt exactly running 1 ton running gear so i wouldnt say that is shows anything. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on youtube. In dodge pickups, the np208 was preceded by the np203 castiron transfer case that was used from 1974 to 1979.
Np208s came behind th400s in the 1980s chevy military 54 ton trucks, so i dont think they were too worried about breaking it. Rebuild kit for np208 transfer case new process 208. A model np242 was also added for the full time 4wd. We have a large inventory of rebuilt np208 transfer cases plus transfer case parts. Mar 03, 2015 in part 5, i finish replacing the bearings and seals in the front transfer case for the front output shaft and input shaft. So for all you noobs looking to rebuild your 208 heres the pdfs. Installation manual for your np203np205 adapter kit. Thinking of changing np208 to np205 chevy message forum. Np208 manual shift transfer case parts illustration. We offer a complete line of rear end parts for the gm 7. American motors sales corporation amc i jeep 208 and 300 parttime transfer cases diagnosis and disassembly reassembly procedures. Installation manual for your np203np205 adapter kit step 1. Np208 s came behind th400s in the 1980s chevy military 54 ton trucks, so i dont think they were too worried about breaking it. You can bolt this one on after drilling and tapping a hole at the end of the output shaft.
Our master rebuild kit has been assembled for our customers rebuilds as well as our own. I have a pdf file with a step by step but its not very informative and pretty general. Np208 transfer case midwest transmission center, inc. The case halves may be separated by inserting a flat blade screwdriver in the pry slots on the case housing fig. How to rebuild a new process np transfer case youtube.
Introduction np208 transfer case rebuild manual ritingmodabad. Np208 rebuild issue discussion in chevygmc 4x4 started by bribyk, jul 6, 2008. The chevy np208 is slip yoke output on the rear, while the np203 is a fixed yoke output, plus other minor details. Np205 complete how to rebuild part 1 disassembly duration. The borg warner in this model was the xfer case to have. The np208 was manufactured with manual shift, it is a replacement unit for. Check tag located on rear of unit for model number. An ongoing budgeted rebuildbuild up of a rock crawling machine.
You have to be really hard on stuff and have an extremely stout drivetrain to start worrying about either of these tcases. I have a detailed breakdown of the np205 and np208. However the np208 will fit and it had a better gear ratio. If you have access to one, a seal installer will make the job a little easier. Dragging and dropping files to the page also works. Expand the upload pdf files dropdown and select your files. The np205 is generally regarded as the best factory transfer case available for lightduty trucks. The np205 rebuild kit includes all of the roller bearings, needle bearing, seals and paper gaskets you will need to completely overhaul your np205 transfer case. Remove np203 from transmission if necessary step 2. Repair manual for np208 transfer case download ebook at. Adaptation to better transmissions is often less costly than rebuilding the factory jeep transmissions and. General chat np208 transfer case help need help on the.
This is a fully splined 1 78 inch seal surface diameter slip yoke only. The np208 was succeeded by the np241 aluminum transfer case in mid1987. I just recently went from 4 to 6in suspension lift and now require a longer rear drive shaft. It isnt a rebuild manual but it explains every difference in the transmissions from 19821993. International full size jeep association tire kickin general fsj tech yet another tcase debate gm np208. If its a weekend only toy then i would worry more about the transfercase if its a daily driver with more trail action then mud bog action the 700rnp208 combo should be fine. This bearing is called the front output shaft rear bearing. Rebuild kit for np205 transfer case new process 205 transfer case chain chevydodgejeep np231, ford bw54 1. Np208 new process transfer case diagrams and information. Harvester td40 manual transfer rebuild np208 case excavator. Np208c transfercases, chevy np208 transfer case, chevy 208.
Np208 master bearing and seal kit, new 198086 ford bronco 198086 ford f150, f250 np 208 master overhaul kit. The new process gear np208 transfer case was an innovative aluminum, chain driven transfer case used in a variety of vehicles from the big three american. The np219 was used for two years in jeeps and then replaced by the 228229 in 1982. Nonprofit organization unrelated business income instruction booklet. The mediafire pdf reader is not compatible with the searchable pdf document type. The np208 was the simplest of these transfer cases. The planetary assembly and lockplate are rubbing together and wearing. It was not till 97 did the np get improved and compare to the. Front or rear output shaft seal repair guide autozone. The np208 was the first production transfer case by this manufacturer to use a planetary gear low range. Coverage for mechanical breakdowns begins after the manufacturers warranty expires. File repair free file repair is fast and stable, no ads and no beg screens. Anyone have a digital copy of the np208 rebuild manual.
Ck5 has since expanded to include the ck series gm truck and suburban as well as past and present gm models. It is the most complete kit weve seen anywhere and features the recommended consumable and wear item components. Click upload pdf files and select files from your local computer. The new process gear np208 transfer case was an innovative aluminum, chaindriven transfer case used in a variety of vehicles from the big three american. It was supplied in many gm, ford, international and dodge fullsize trucks. I reinstall the bearings for the front input shaft, but have some technical issues with the seal. Having poroblems with you np203 transfer case, need parts. It tells you the compatibility of every upgrade and how to identify the parts.